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Job ID #91661 Cognizant

DeltaV Technical Lead

Jefferson City, MO
description

Summary

Role Overview

We are seeking an experienced DeltaV Technical Lead to own the end-to-end delivery of a complex DeltaV Batch automation project. This is a hands-on leadership role responsible for directing the detail design phase, leading a team of engineers through build, factory acceptance testing (FAT), site acceptance testing (SAT), commissioning, and providing expert-level support through post-go-live stabilisation.

The successful candidate will serve as the primary technical authority for the DeltaV system and will interface directly with the client's operations, engineering, and QA/regulatory teams throughout the project lifecycle.

Key Responsibilities by Project Phase

Phase 1

Detail Design

+ Lead Functional Design Specification (FDS) authoring and review

+ Define DeltaV system architecture, network topology, and hardware sizing

+ Establish batch recipe strategy: S88 hierarchy, equipment phase library, formula parameter design

+ Author and review Control Narrative, Cause & Effect matrices

+ Define naming conventions, module templates, and configuration standards

+ Participate in HAZOP / SIL reviews as DeltaV SME

+ Develop and agree the FAT / SAT test strategy and acceptance criteria

Phase 2

Build & FAT

+ Lead and coordinate the DeltaV configuration team during build

+ Own equipment phase library development and master recipe authoring

+ Perform technical reviews of all configured modules and recipes

+ Drive Factory Acceptance Testing: develop test scripts, lead execution, manage punch list

+ Ensure configuration management and version control discipline throughout build

+ Support simulation and dynamic testing of batch sequences

Phase 3

Commissioning & SAT

+ Lead on-site DeltaV commissioning activities and manage the commissioning team

+ Oversee loop checking, I/O verification, and controller checkout

+ Lead Site Acceptance Testing execution and sign-off

+ Manage site configuration changes and punch list resolution under change control

+ Liaise with instrument, electrical, and process teams to resolve interface issues

+ Support operator training and produce training materials

Phase 4

Go-Live & Support

+ Lead the cutover plan and manage DeltaV go-live execution

+ Provide hyper-care support during initial production batches

+ Diagnose and resolve post-go-live incidents, batch failures, and performance issues

+ Manage and implement post-go-live change requests under MOC

+ Support validation activities (IQ/OQ/PQ) in regulated environments

+ Produce as-built documentation and knowledge transfer to client support team

Leadership & Project Responsibilities

+ Team leadership: direct line or technical management of 3-8 DeltaV engineers and technicians across project phases

+ Technical governance: review and approve all deliverables produced by the DeltaV team; enforce quality and standards

+ Client interface: act as primary technical contact with client engineering, operations, IT, and QA stakeholders

+ Scope management: identify technical scope risks and changes early; engage with the project manager to assess impact on cost and schedule

+ Resource planning: forecast skill and resource requirements by phase; coordinate with the delivery manager

+ Risk management: maintain a technical risk register; lead mitigation actions for DeltaV-specific risks

+ Vendor management: manage the relationship with Emerson and third-party integrators where required

Required Experience & Skills

+ 10+ years in industrial process automation with at least 5 years hands-on DeltaV engineering

+ Demonstrated delivery of DeltaV Batch projects from design through commissioning

+ Deep knowledge of ISA-88 (S88) batch standard: procedural model, physical model, recipe types

+ Strong expertise in DeltaV equipment phase development, phase state model, and phase parameters/reports

+ Proficient in DeltaV Recipe Studio: master recipe authoring, formula parameters, parallel branching, equipment arbitration

+ Experience with DeltaV system architecture: controller sizing, network design, redundancy configuration, application station deployment

+ Solid understanding of process control fundamentals: PID, interlocks, alarms, cause & effect

+ Proven experience leading FAT, SAT, and commissioning activities for DeltaV systems

+ Experience producing and reviewing FDS, Control Narratives, and test documentation

+ Familiarity with DeltaV Batch Historian and batch reporting / electronic batch records

+ Strong understanding of change management and configuration control disciplines

+ Prior team leadership experience: task delegation, technical review, mentoring junior engineers

+ Ability to work effectively with multi-discipline site teams (instrumentation, electrical, process, IT)

+ Strong written and verbal communication; confident presenting to client stakeholders

Desirable Experience

+ Experience in regulated industries (pharmaceutical, biotech, food & beverage) and GMP / 21 CFR Part 11 compliance

+ Familiarity with DeltaV IQ/OQ/PQ validation lifecycle and associated documentation

+ Knowledge of DeltaV SIS / SIL-rated safety instrumented systems

+ Experience with DeltaV Continuous Historian and OSIsoft PI integration

+ Exposure to DeltaV Operate graphics development and HMI standards (ISA-101)

+ Emerson DeltaV certification or completion of formal Emerson training courses

Working Arrangements

+ Project phases 1-2 (Design & Build): primarily office/hybrid with regular client site visits

+ Phases 3-4 (Commissioning & Go-Live): full-time on-site presence required; may include extended periods away from home base

+ Willingness to work flexible hours during critical commissioning and go-live windows

Salary and Other Compensation:

**Applications will be accepted until No...